75% of global companies have adopted digital-twin technologies to optimize their assets’ health.
Asset Performance X leverages the OmniConnect™ Data Cloud platform to host a Digital Twin by offering a selection of pre-built physics-based and machine-learning models to simplify the process of optimizing asset performance.
75% of global companies have adopted digital-twin technologies to optimize their assets’ health.
Reduce your energy costs
How does Asset Performance X enable optimized asset performance?
Using Digital Twin capabilities, manufacturers can create virtual representations of plant assets, facilities, production lines, products, and more to simulate processes that enhance asset performance and aid decision-making.
1.
Configure the Digital Twin of the asset as per OEM expected performance.
2.
Compute running performance from measured data.
3.
Compute expected running performance as per the Digital Twin.
4.
Compare running performance with expected performance.
5.
Compute deviations vs expected and present on dashboards, with alarms and notifications.
Benefits of
Asset Performance X
Asset performance insights
Gain a granular view of your assets and process operations to understand asset health.
Planning support
APX provides planning assistance for operational & maintenance activities and O&M related optimization decision.
Prevent asset downtime
Anticipate component breakdowns or other issues through historical trend analysis to help prevent untimely asset downtime.
Enhanced visibility
Offers real-time operations and asset health views, empowering OEMs with data-driven insights for in-depth asset behavior examination and informed discussions.
Discover Digital Twin capabilities
Pumps
Flow
Head
Power
Efficiency
Motors
Power
Voltage
Ampere
Efficiency
Heat Exchangers
Flow
Duty
Temperature
Heat Transfer Coeff
Terminal Temperature Diff.
Boilers
Flow
Duty
Efficiency
Temperature
Fuel consumption
Heat Transfer Coeff.
Compressors
Flow
Pressure
Efficiency
Temperature
Pressure Ratio
Power Consumption
Discover Digital Twin capabilities
Impact achieved
01
Losses detected in pumps
Asset Performance X was able to help O&M team of a thermal power plant in pinpointing an 8% loss in the hydraulic efficiency of a critical pump at one of their off-site facilities through remote monitoring.
Performance rectification actions by the O&M team are ongoing.
Thermal Power Plant, KSA
Capacity: 600 MW
02
Losses identified in heat exchanger
O&M team of power plant in Middle east detected losses in heat exchange transfer coefficients with the help of Asset performance X. This had a negative impact of 1.5% on the overall facility energy index. The customer used these insights to rectify >40% of the losses through O&M actions.
Combined Cycle Power Plant, Jordan
Capacity: 550 MW
01
Losses detected in pumps
Asset Performance X was able to help O&M team of a thermal power plant in pinpointing an 8% loss in the hydraulic efficiency of a critical pump at one of their off-site facilities through remote monitoring.
Performance rectification actions by the O&M team are ongoing.
Thermal Power Plant, KSA
Capacity: 600 MW
02
Losses identified in heat exchanger
O&M team of power plant in Middle east detected losses in heat exchange transfer coefficients with the help of Asset performance X. This had a negative impact of 1.5% on the overall facility energy index. The customer used these insights to rectify >40% of the losses through O&M actions.
Combined Cycle Power Plant, Jordan
Capacity: 550 MW
03
Analysis on air filter replacement
O&M team of a combined cycle power plant was able to immediately make a data-driven decision to replace the filters with net positive ROI. Using Asset Performance X’s ability to identify and quantify the impact of losses incurred by a sudden increase in DP (differential pressure) across a critical air filter.
Combined Cycle Power Plant, Jordan
Capacity: 550 MW
04
Upgradation of plant operational philosophy
A renewable power plant operator located in the MENA region, utilizing Asset Performance X with complete plant digital twin, was able to identify and quantify the negative impact by the feedwater heaters at low load. The client was then able to make data-driven decisions to update its operational philosophy by bypassing the feedwater heaters at low load, resulting in a 7% increase in Plant Power Production.
Renewable Power Plant, Morocco
Capacity: 150 MW
Hear our clients
Explore Insights:
Improving KPIs with manufacturing analytics: A game-changer for production
Through manufacturing analytics, companies boost efficiency and stay competitive while optimizing KPIs by
✔︎ Enabling data-driven decisions
✔︎ Reducing unplanned downtime
✔︎ Improving cost management
Data historians and the future of smart factories: What you need to know
Unlock the power of data historians in industrial automation, driving organizations to:
✔︎ Achieve instant, data-backed insights for smarter decision-making
✔︎ Maximize operational efficiency and reduce downtime
✔︎ Seamlessly optimize and scale complex manufacturing systems
From factory floor to data core: The rise of citizen data scientists in smart manufacturing
Discover how citizen data scientists are revolutionizing smart manufacturing, empowering leaders to enhance operations by driving:
✔︎ Real-time decision-making
✔︎ Increased efficiency on the shop floor
✔︎ Optimized production processes
Ready to transform
your business?
Talk to us today!
Your benefits:
- No CAPEX
- Open source
- SaaS based
- Industry 4.0 ready
- Cloud-native
- Subscribe on the go
What happens next?
We Schedule a call at your convenience
We do a discovery meeting
We prepare a proposal