SOLUTIONS

75% of global companies have adopted digital-twin technologies to optimize their assets’ health.

Asset Performance X leverages the OmniConnect™ Data Cloud platform to host a Digital Twin by offering a selection of pre-built physics-based and machine-learning models to simplify the process of optimizing asset performance.
Get a demo

Reduce your energy costs

ChilloWatt optimizes and continuously supports your building's chiller systems based on real-time conditions, empowering informed decision-making for maximum efficiency and cost-effectiveness.
Get a demo

How does Asset Performance X enable optimized asset performance?

Using Digital Twin capabilities, manufacturers can create virtual representations of plant assets, facilities, production lines, products, and more to simulate processes that enhance asset performance and aid decision-making.

1.

Configure the Digital Twin of the asset as per OEM expected performance.

2.

Compute running performance from measured data.

3.

Compute expected running performance as per the Digital Twin.

4.

Compare running performance with expected performance.

5.

Compute deviations vs expected and present on dashboards, with alarms and notifications.

Benefits of
Asset Performance X

Asset performance insights

Gain a granular view of your assets and process operations to understand asset health.

Planning support

APX provides planning assistance for operational & maintenance activities and O&M related optimization decision.

Prevent asset downtime

Anticipate component breakdowns or other issues through historical trend analysis to help prevent untimely asset downtime.

Enhanced visibility

Offers real-time operations and asset health views, empowering OEMs with data-driven insights for in-depth asset behavior examination and informed discussions.

Discover Digital Twin capabilities

We configure the Digital Twin based on OEM performance standards, measure the asset's running performance, and compare it to the expected performance. Deviations are identified and displayed on dashboards with alarms and notifications for timely action, ensuring optimal asset health and performance.

Asset performance X

APX diagram
Pumps Motors Heat Exchangers Boilers Compressors

Pumps

Flow

Head

Efficiency

Power

Motors

·        Voltage

·        Ampere

·        Efficiency

·        Power

Heat Exchangers

·        Temperature

·        Flow

·        Terminal Temperature Diff.

·        Duty

Heat Transfer Coeff

Boilers

·        Temperature

·        Flow

·        Fuel consumption

·        Efficiency

·        Duty

·        Heat Transfer Coeff.

Compressors

·        Pressure

·        Temperature

·        Flow

·        Pressure Ratio

·        Efficiency

·        Power Consumption

APX diagram
Pumps

Flow

Head

Efficiency

Power

Motors

Voltage

Ampere

Efficiency

Power

Heat Exchangers

Temperature

Flow

Terminal Temperature Diff.

Duty

Heat Transfer Coeff.

Boilers

Temperature

Flow

Fuel consumption

Efficiency

Duty

Heat Transfer Coeff.

Compressors

Pressure

Temperature

Flow

Pressure Ratio

Efficiency

Power Consumption

Our Digital Twin technology provides deep insights into asset performance behavior, enhancing the planning of operations and maintenance activities. It supports optimization decisions related to operations and maintenance and facilitates data-driven discussions with OEMs through in-depth asset behavior analysis.

Discover Digital Twin capabilities

Impact achieved

01

Losses detected in pumps

Asset Performance X was able to help O&M team of a thermal power plant in pinpointing an 8% loss in the hydraulic efficiency of a critical pump at one of their off-site facilities through remote monitoring.

Performance rectification actions by the O&M team are ongoing.

Thermal Power Plant, KSA

Capacity: 600 MW

02

Losses identified in heat exchanger

O&M team of power plant in Middle east detected losses in heat exchange transfer coefficients with the help of Asset performance X. This had a negative impact of 1.5% on the overall facility energy index. The customer used these insights to rectify >40% of the losses through O&M actions.

Combined Cycle Power Plant, Jordan

Capacity: 550 MW

03

Analysis on air filter replacement

O&M team of a combined cycle power plant was able to immediately make a data-driven decision to replace the filters with net positive ROI. Using Asset Performance X’s ability to identify and quantify the impact of losses incurred by a sudden increase in DP (differential pressure) across a critical air filter.

Combined Cycle Power Plant, Jordan

Capacity: 550 MW

04

Upgradation of plant operational philosophy

 

A renewable power plant operator located in the MENA region, utilizing Asset Performance X with complete plant digital twin, was able to identify and quantify the negative impact by the feedwater heaters at low load. The client was then able to make data-driven decisions to update its operational philosophy by bypassing the feedwater heaters at low load, resulting in a 7% increase in Plant Power Production.

Renewable Power Plant, Morocco

Capacity: 150 MW

Hear our clients

Gas and Oil Limited plans to expand to 1500 retail outlets in the next two years, becoming a leading player in the petroleum industry. Aligned with our 2022 goal, we strive to ensure efficient, safe, and eco-friendly oil product delivery to Pakistan's consumers. We are excited to have Octopus Digital by our side on this journey.
Ammar Ali Talaat
Ammar Ali Talaat Chief Strategy Officer, Gas & Oil Pakistan Limited
The team's professionalism has been a standout quality. What we like the best about the solution is less upfront cost through a subscription model, ease of integration with different sources of data, and a fabulous team to work with. These attributes of professionalism, customer understanding, and engagement are exemplary and should be recognized as essential factors for the success of future projects.
Shamyl Uppal
Shamyl UppalHead of E&I Maintenance, Lucky Core Industries
Absolutely, the swift and agile support from the team whenever we have a requirement is truly top-notch.
Qamar Zahoor
Qamar ZahoorChief Information Officer, Master Textile
Octopus Digital’s OmniConnect™ platform has revolutionized our operations with quicker problem resolution and real-time monitoring. Achieving remote monitoring and insightful data analysis has been instrumental in our success.
SYED MOHAMED SAAJID
SYED MOHAMED SAAJIDOperation Manager, Zamil Group Trade & Services Co.Ltd.

Explore Insights:

CONTACT US

Ready to transform
your business?

Talk to us today!

Email us at: sales@octopusdtl.com
Your benefits:
  • No CAPEX
  • Open source
  • SaaS based
  • Industry 4.0 ready
  • Cloud-native
  • Subscribe on the go
What happens next?
1

We Schedule a call at your convenience

2

We do a discovery meeting 

3

We prepare a proposal

Questions? Talk to us